If you are looking for how to remove a bolt with a stripped head, then you have come to the right place. You’ll find out how to get that stuck bolt off, and you’ll also learn about reinstalling it.

Using a hammer

Using a hammer to remove a bolt with a stripped head can be a little tricky. You want to avoid breaking the bolt or damaging the surrounding metal, but it can still be a challenge. There are a few different ways to get the job done. These methods will help you remove the screw in a way that won’t cause damage.

The first method involves using a rotary tool to cut a slot in the head of the screw. This will allow you to slide a flathead screwdriver into the slit to unscrew the bolt.

Another method uses an air hammer/chisel combo. You will need an open space and a chisel to make this work. It can loosen bolts with moderate success. Make sure you don’t try this on flammable materials or soft metals.

Using a rubber band to remove a stripped screw is another trick. This will provide more friction and give the screwdriver more traction. But you must be careful with this because it can also damage the rubber band.

hammer on brown wooden table

Photo by iMattSmart on Unsplash

Using a screwdriver tip that’s one size larger

There are a number of methods that you can use to remove a bolt with a stripped head. Some are simple to perform, while others require more effort. However, it’s important to find a method that will work for your situation.

One of the most useful tools to use is a flathead screwdriver. This tool works well with Phillips-head screws and can help you break loose a stuck bolt.

Another good tool to have is a hammer. Hammering the screwdriver into the metal can push it in far enough to pull the screw out. It may even lodge the screwdriver inside the head of the screw, helping to give you a better grip.

A Dremel tool can be useful as well. Using a Dremel can create a notch or slot in the top of the stripped screw. If the slot is too small, you can use a hacksaw to cut a slit in the screw.

Using a rubber band can be a good way to provide traction on a stripped screw. You can also cover the hole in the screw with a thin rubber item.

Using a rotary tool

If you have a stripped bolt and want to remove it, you need the right tools. Fortunately, you can use a rotary tool to get the job done. But before you start, be sure to wear safety goggles. This will protect you from injury from sparks, as well as debris.

You’ll also need a flat head screwdriver. The screwdriver can be twisted into the slot in the stripped bolt to get it out. However, be careful not to cut too small a hole. Otherwise, it won’t be able to grip the screwdriver.

Once you’ve removed the stripped bolt, you can then replace it with a new one. There are many ways to do this. Some people use an impact screwdriver. Others use a wrench or socket. And finally, a hammer can be used.

Using a rotary tool to remove a stripped bolt is a trick that’s especially helpful for pan-head screws. It can also help to create a notch in the top of the screw to fit a flathead screwdriver.

rotary tools on black surface

Photo by Matt Artz on Unsplash

Reinstalling bolts around a stuck bolt

Reinstalling bolts around a stuck bolt with a stripped head can be a frustrating experience. The process can be made easier with the right tools.

If you have a hammer and a box-end wrench, you can use these to tap on the bolt’s head. This will give you a bit of vibration that will make the bolt loosen. You will also need a drill and an extractor bit.

When you have a bolt that isn’t stuck, it is easy to cut a slit in the head of the bolt with a Dremel tool. Once you have done this, you can then use a flathead screwdriver to break the bolt free. Adding some penetrating lubricant is also an option.

While it is possible to weld a squared-off bolt head onto an old bolt, this method is not recommended. It is better to weld on a nut that is the proper size. The nut will provide a new gripping surface for the wrench.